3 key advantages of Lean Maintenance:
- Reduced downtime
Lean maintenance focuses on preventive and predictive strategies, which help minimize equipment breakdowns and unexpected downtime, leading to smoother operations and improved productivity.
- Cost savings
By eliminating waste such as unnecessary repairs, excess inventory, and inefficient processes, lean maintenance reduces operating costs and maximizes resource utilization. - Increased equipment reliability
With a focus on maintaining equipment proactively, lean maintenance enhances the reliability and lifespan of machinery, ensuring consistent performance and fewer disruptions.
3 key disadvantages of lean maintenance:
- Initial implementation costs
Transitioning to lean maintenance may require upfront investments in training, new tools, and systems for monitoring and predictive maintenance, which can be costly initially. - Requires continuous monitoring
Lean maintenance relies heavily on data collection, regular evaluations, and ongoing improvements, which demand time and effort from maintenance teams to keep the system running efficiently. - Cultural resistance
Implementing lean maintenance may face resistance from employees who are accustomed to traditional maintenance approaches. Changing mindsets and creating a culture of continuous improvement can be challenging.
